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The quality of the raw materials, their careful selection, and consistent monitoring of parameters at every stage of production are of paramount importance here.
The process includes, among other things, manual sorting, grinding, multi-stage washing, drying, filtration, and homogenization of the material. As a result, Standard regranulate is characterized by a stable MFI range, good processability, and consistent quality that meets the requirements of typical film applications.
Purchasing the highest-quality raw materials
Manual sorting
Grinding and washing
Degassing and filtration
Drying and homogenization
Storage and sale to customers
This process was designed to achieve maximum material uniformity, stable and repeatable processing parameters, and a quality comparable to that of virgin materials.
The upcycling technology used enables the production of high-quality regranulates with low gel content and consistent properties, while making effective use of recycled materials.
Step 1
Recycling
Purchasing the highest-quality raw materials
Manual sorting
Grinding and washing
Degassing and filtration
Drying and homogenization
Storage and sale to customers
Step 2
Upcycling
Excellent homogenization
Add-ons application
Re-degassing
Constant-pressure filtration
Homogenization and storage
Sales to customers
– Antioxidants
– Compatibilizers
– Performance-enhancing additives
An advanced upcycling process
Excellent mixing
Compounding gwarantuje bardzo dobre ujednorodnienie materiału, nawet wtedy, gdy struktury polimerowe wydają się na pierwszy rzut oka wzajemnie niezgodne.
Low-pressure filtration
Gently applying pressure to the filter screen yields significantly better results than traditional extrusion methods, where high pressures can cause larger contaminants to pass through the mesh.
A gentle process
Minimal shear stresses occur while mechanical properties are maintained. This effect is made possible by the limited friction of the molten material.
Compounding
The design of the twin-screw extruder makes it easy to feed the mixture and add various types of additives.
Effective degassing
Filling the extrusion chamber to just one-third of its capacity creates a significantly larger surface area available for the venting process.
Contact us to find out which material solution is best for your production.
